Surface Treatment Of Sanitary Stainless Steel High Frequency Welded Pipe
Sanitary Valve Surface treatment of high-frequency welded pipes
With the continuous development of my country's economy, the country has vigorously developed the energy industry. Long-distance oil and gas pipelines are an important way to ensure energy security. In the process of anti-corrosion construction of oil (gas) pipelines, the surface treatment of steel pipes is one of the key factors that determine the service life of pipeline anti-corrosion. It is the premise for the firm combination of the anti-corrosion layer and the steel pipe. According to research institutions, the life of the anti-corrosion layer depends on factors such as the type of coating, coating quality and construction environment. The influence of the surface treatment of the steel pipe on the life of the anti-corrosion layer accounts for about 50%. Therefore, the requirements of the anti-corrosion layer specification for the steel pipe surface should be strictly followed, and continuous exploration and summary should be made to continuously improve the surface treatment method of the steel pipe.
1. Cleaning
Use solvents and emulsions to clean the surface of steel materials to remove oil, grease, dust, lubricants and similar organic matter, but it cannot remove rust, scale, welding flux, etc. on the surface of steel materials. Therefore, it is only used as an auxiliary means in anti-corrosion production.
2. Tool rust removal
The steel surface is mainly polished with tools such as wire brushes to remove loose or raised scale, rust, welding slag, etc. Manual tool rust removal can reach Sa2 level, and power tool rust removal can reach Sa3 level. If the steel surface is firmly attached to the scale, the tool rust removal effect is not ideal and the anchor depth required by the anti-corrosion construction cannot be achieved.
3. Pickling
Generally, chemical and electrolytic methods are used for pickling. Pipeline anti-corrosion only uses chemical pickling, which can remove scale, rust, and old coatings. Sometimes it can be used as a re-treatment after sandblasting. Although chemical cleaning can make the surface reach a certain degree of cleanliness and roughness, its anchor pattern is shallow and it is easy to pollute the environment.
4. Blasting (blasting) rust removal
Blasting (blasting) rust removal is to use a high-power motor to drive the blasting (blasting) blade to rotate at high speed, so that steel sand, steel shot, wire segments, minerals and other abrasives are blasted (blasted) on the surface of the steel pipe under the action of centrifugal force, which can not only completely remove rust, oxides and dirt, but also achieve the required uniform roughness under the violent impact and friction of the abrasive.
After blasting (blasting) rust removal, it can not only expand the physical adsorption effect of the pipe surface, but also enhance the mechanical adhesion between the anti-corrosion layer and the pipe surface. Therefore, blasting (blasting) rust removal is an ideal rust removal method for pipeline anti-corrosion. Generally speaking, shot blasting (sand) rust removal is mainly used for the inner surface treatment of the pipe, and shot blasting (sand) rust removal is mainly used for the outer surface treatment of the pipe. Several issues should be paid attention to when using blasting (blasting) rust removal.
4.1 Rust removal level
For the construction process of epoxy, ethylene, phenolic and other anti-corrosion coatings commonly used for steel pipes, the surface of the steel pipe is generally required to reach the near-white level (Sa2.5). Practice has proved that this rust removal level can almost remove all scales, rust and other dirt, and the anchor pattern depth reaches 40~100μm, which fully meets the adhesion requirements of the anti-corrosion layer and the steel pipe, and the spray (blasting) rust removal process can achieve the near-white level (Sa2.5) technical conditions with lower operating costs and stable and reliable quality.
4.2 Spray (blasting) abrasives
In order to achieve the ideal rust removal effect, the abrasive should be selected according to the hardness of the steel pipe surface, the original rust degree, the required surface roughness, the coating type, etc. For single-layer epoxy, two-layer or three-layer polyethylene coatings, the mixed abrasive of steel sand and steel shot is easier to achieve the ideal rust removal effect. Steel shot has the effect of strengthening the steel surface, while steel sand has the effect of etching the steel surface. The mixed abrasive of steel grit and steel shot (usually the hardness of steel shot is 40-50HRC, and the hardness of steel grit is 50-60HRC) can be used for various steel surfaces, even on C and D grade rusted steel surfaces, the rust removal effect is also very good.
4.3 Particle size and ratio of abrasive
In order to obtain better uniform cleanliness and roughness distribution, the particle size and ratio design of abrasive are very important. Too much roughness can easily cause the anti-corrosion layer to become thinner at the peak of the anchor pattern; at the same time, because the anchor pattern is too deep, the anti-corrosion layer is prone to form bubbles during the anti-corrosion process, which seriously affects the performance of the anti-corrosion layer.
Too small roughness will cause anti-corrosion The adhesion and impact resistance of the layer decrease. For severe internal pitting, it is not enough to rely on the high-intensity impact of large-particle abrasives. It is also necessary to rely on small particles to grind off the corrosion products to achieve the cleaning effect. At the same time, a reasonable ratio design can not only slow down the wear of abrasives on pipes and nozzles (blades), but also greatly improve the utilization rate of abrasives. Usually, the particle size of steel shot is 0.8-1.3mm, and the particle size of steel sand is 0.4-1.0mm, of which 0.5-1.0mm is the main component. The sand-shot ratio is generally 5-8.
It should be noted that in actual operation, the ideal ratio of steel sand and steel shot in the abrasive is It is difficult to achieve because the hard and brittle steel sand has a higher crushing rate than steel shot. For this reason, the mixed abrasive should be sampled and tested continuously during operation, and new abrasive should be added to the rust remover according to the particle size distribution. Among the new abrasives added, the amount of steel sand should account for the majority.
4.4 Rust removal speed
The rust removal speed of the steel pipe depends on the type of abrasive and the displacement of the abrasive. Generally, abrasives with a lower loss rate should be selected, which is conducive to improving the cleaning speed and prolonging the life of the blades.
4.5 Cleaning and preheating
Before spraying (blasting) treatment, the grease and dirt on the surface of the steel pipe are removed by cleaning, and the heating is used The hot furnace preheats the pipe body to 40-60℃ to keep the surface of the steel pipe dry. During the spray (blasting) treatment, since the steel pipe surface does not contain dirt such as grease, the rust removal effect can be enhanced. The dry steel pipe surface is also conducive to the separation of steel shot, steel sand, rust and oxide scale, making the surface of the steel pipe after rust removal cleaner.
In production, we attach importance to the importance of surface treatment and strictly control the process parameters during rust removal. In actual construction, the peel strength value of the steel pipe anti-corrosion layer greatly exceeds the standard requirements, ensuring the quality of the anti-corrosion layer. On the basis of the same equipment, we greatly improve the process level and reduce production costs.
